Project Notes

  • Facility Type
    Manufacturing/Distribution

  • Location
    Sealy, TX

  • Size
    98,000 sq. ft.

  • Site
    40 acres

Sika Corporation Overview

  • After months of due diligence, negotiations, careful planning and construction, Sika, a 107-year-old international manufacturer with more than 200 factories in 100 countries, has completed the first phase of a state-of-the-art manufacturing campus west of Houston in Sealy. Globally, Sika maintains a leading position in the development and production of systems and products for bonding, sealing, damping, reinforcing and protecting in the building sector and motor vehicle industry.


  • The 40-acre site in Sealy has been master planned as a campus which will include multiple expansions. All phase-one utility systems were engineered and designed to support future stages of growth. A 70-foot tower with multi-story structural steel mezzanine houses the ViscoCrete Polymer manufacturing process. The Admixture area includes two semi-truck drive-thru lanes. Both processes are isolated with concrete tiltwalls and include containment provisions due to the H3 Occupancy classification. The Mortars process also has a 70-foot tower with manufacturing mezzanine and specialized equipment with robotic automation. Just outside the Mortars Tower sits an array of silos that reach almost 90 feet above the finished floor. All manufacturing align on one side of the plant and all warehousing and distribution align on the other for effective product flow.


  • Phase one of the master plan included the design and construction of a new manufacturing plant with three product lines - one producing high-performance mortars and grouts, a second for high-performance ViscoCrete Polymers and a third yielding a wide range of liquid concrete admixtures. The office complex is designated for collaborative interaction with management, operations and sales teams, with laboratories and a training center to educate customers and applicators on Sika's technologies.

All Industries

Special Projects include ground-up projects, interior build-outs, renovations, expansions, structural repairs, specialty foundations, site upgrades, and more. No matter the size or complexity of the project, KDW's Special Projects Team brings a level of time/cost efficiency that is unmatched.

Throughout the different phases of construction, one thing impressed us the most was your focus in honoring your commitments. Secondly, The art of making a very complex project simple is a concept you have gracefully mastered.  We not only made the right choice with KDW we found a new partner.

Evan Barnett

General Manager

Typhoon Texas

People make the company.  The folks at KDW are talented, professional, friendly, and second to none.  In spite of the full book of business they keep, I never once felt like my calls were ignored, rushed, or unimportant.  Architects, project managers, superintendents.....they were all top-notch.  Our design/build experience with KDW exceeded all our expectations.

Jeff Olchesky

Pine Cove

In 2013 WIKA Process Solutions LP and GAYESCO INTERNATIONAL LCC started working with the KDW team to design & build our brand new manufacturing facility on a 13 acre lot in the Pasadena ship channel area. From start (concept & initial renderings) to finish (January 2015 moving in) the KDW team supported us in every step of the way.

Paul Lemmens

Wika

We could not have picked a better partner, to help us in establishing a productive plant in SW Houston. KDW met with us several times, to develop an understanding of our needs. Once understood, they incorporated our proven program with their local knowledge of Municipality, available Materials, Sub Contractors, and other Project Management Guidance.

Kent Keebler

Project Manager

LKQ Corporation

KDW built our new shop addition. They helped me with the Design and planning of the build. They did a wonderful job from the beginning to the end. I would highly recommend KDW and Rolf for any construction needs. They are a top notch company and I am proud to tell people who built our building and very proud of our new shop.

Chris Bull

Collision Center Manager

Tommie Vaughn Ford Collision

Working with KDW to build our state of the art High Bay/Heavy Lift Fabrication Shop was nothing short of pleasurable and professional.  Their knowledge of construction techniques is amazing and every sub-contractor that was used did impeccable work. We could not have chosen a more competent General Contractor on our million dollar expansion project.

Glenn R. Tackaberry

President

Dooley Tackaberry, Inc.

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